Chemical skid

Engineered Chemical Transfer, Metering, Feed & Injection Solutions

Aegis Projects Technology provides custom-engineered Chemical Transfer Systems for industrial, process, water treatment, chemical, petrochemical and other applications requiring controlled handling and movement of chemicals.

Chemical handling systems must be designed around the properties of the chemical, required flow rate, pressure, temperature, material compatibility and process conditions. Aegis Projects integrates pumps, piping, valves, instrumentation and automation into complete skid-mounted packages tailored to the application.

Our chemical transfer solutions can range from individual chemical pumping and metering packages to fully automated systems integrating multiple chemical handling functions.

Chemical Transfer System Solutions

Our chemical handling and transfer solutions include:

Chemical Metering Systems

Chemical metering systems use precision metering pumps to provide a controlled and consistent chemical flow rate for accurate dosing and fluid handling.

These systems can be configured with:

  • Chemical metering pumps
  • Storage or day tanks
  • Flow meters
  • Pressure instrumentation
  • Level sensors
  • Isolation and check valves
  • Injection points
  • PLC controls
  • HMI interfaces
  • Automated dosing controls

Chemical metering systems can be customized according to the required dosing rate, chemical properties, operating pressure and process conditions.

Chemical Transfer Systems

Chemical transfer systems are designed to move chemicals between storage tanks, process vessels, dosing systems and other plant equipment.

A typical system may include:

  • Chemical transfer pump
  • Electric motor
  • Suction and discharge piping
  • Isolation valves
  • Check valves
  • Strainers
  • Pressure gauges
  • Flow measurement
  • Level monitoring
  • Control valves
  • Electrical controls
  • PLC/HMI automation
  • Skid-mounted frame

Pump technology is selected according to the chemical characteristics and required operating conditions.

Chemical Feed Systems

Chemical feed systems provide controlled delivery of treatment or process chemicals into a process stream.

Applications can include:

  • Hydrochloric acid metering
  • Sulfuric acid dosing
  • Sodium hydroxide feed
  • Sodium hypochlorite dosing
  • Sodium bisulfite metering
  • Alum feed
  • Polymer dosing
  • Disinfection
  • Coagulation and flocculation
  • Fluoride treatment
  • Potassium permanganate dosing

Aegis Projects can engineer these systems using suitable chemical-compatible materials such as PVC, CPVC, stainless steel, Alloy 20 and other appropriate materials, depending on the chemical and operating conditions.

Additive Injection Systems

Additive injection systems are designed to introduce a controlled quantity of an additive into a process or product stream.

Applications can include:

  • Fuel additives
  • Lubricity additives
  • Fuel dyes
  • Petroleum additives
  • Petrochemical additives
  • Product identification applications

An additive injection package may include:

  • Additive storage tank
  • Injection pump
  • Strainer
  • Flow meter
  • Solenoid valve
  • Check valve
  • Isolation valves
  • Level sensor
  • Control panel
  • PLC automation
  • HMI
  • Injection piping

These systems can be supplied as standalone packages or integrated directly into a larger fuel loading or metering skid.

Integrated Chemical Skid Systems

Aegis Projects can combine multiple chemical handling functions into a single skid-mounted package.

For example:

Chemical Storage → Transfer Pump → Metering → Flow Control → Injection → Process

A complete package can incorporate:

  • Storage tanks
  • Transfer pumps
  • Metering pumps
  • Piping
  • Valves
  • Strainers
  • Flow meters
  • Pressure instruments
  • Level sensors
  • Chemical injection points
  • Electrical panels
  • PLC
  • HMI
  • Safety interlocks

This integrated approach provides a coordinated chemical handling system while reducing the amount of field assembly and integration required.

Automation & Controls

Chemical transfer systems can be supplied with dedicated automation or integrated with an existing plant control system.

Automation options can include:

  • PLC-based control
  • Touch-screen HMI
  • Automatic pump start/stop
  • Dosing control
  • Flow monitoring
  • Pressure monitoring
  • Tank level monitoring
  • Automatic valve operation
  • Pump sequencing
  • High/low-level alarms
  • High-pressure protection
  • Process interlocks
  • Emergency shutdown
  • Alarm indication
  • Remote monitoring or control where required

The control architecture can be developed according to the customer’s existing plant automation and communication requirements.

Custom Chemical Pumping Solutions

Every chemical transfer application can have different operating requirements. Aegis Projects can engineer the system around:

  • Chemical type
  • Chemical concentration
  • Required flow rate
  • Suction conditions
  • Discharge pressure
  • Operating temperature
  • Chemical viscosity
  • Specific gravity
  • Corrosiveness
  • Pumping requirements
  • Required materials of construction
  • Storage capacity
  • Number of transfer or dosing points
  • Automation requirements
  • Installation environment
  • Available space

The final pump and equipment selection should be confirmed against the actual chemical and process conditions.

Chemical-Compatible Materials

Material selection is a critical part of chemical system design.

Depending on the chemical and service conditions, systems can incorporate materials such as:

  • PVC
  • CPVC
  • Stainless steel
  • Alloy 20
  • Other suitable chemical-resistant materials

Selection should consider:

  • Chemical composition
  • Concentration
  • Temperature
  • Pressure
  • Corrosion characteristics
  • Chemical compatibility
  • Required service life

All wetted components—including pumps, seals, valves, piping, tanks and fittings—should be evaluated for compatibility with the chemical being handled.

Applications

Aegis Projects Chemical Transfer Systems can be designed for applications across multiple industries.

Water & Wastewater Treatment

  • Chemical dosing
  • Disinfection
  • pH adjustment
  • Coagulation
  • Flocculation
  • Chemical feed

Chemical Processing

  • Chemical transfer
  • Process dosing
  • Chemical batching
  • Chemical circulation
  • Process injection

Oil & Gas

  • Chemical injection
  • Corrosion inhibitor systems
  • Process chemical transfer
  • Fuel additive injection
  • Hydrocarbon treatment

Petrochemical

  • Additive injection
  • Chemical feed
  • Product treatment
  • Process chemical handling

Manufacturing

  • Chemical transfer
  • Process treatment
  • Chemical dosing
  • Production chemical handling

Fuel Terminals

  • Additive injection
  • Dye injection
  • Fuel loading systems
  • Metering and additive integration

Skid-Mounted Chemical Systems

Chemical transfer packages can be assembled on a common structural skid to provide a compact and organized system.

Benefits include:

  • Factory assembly
  • Compact installation
  • Integrated piping
  • Centralized instrumentation
  • Reduced field fabrication
  • Simplified installation
  • Easier transportation
  • Faster commissioning
  • Integrated controls
  • Improved equipment accessibility

The skid structure and construction materials can be selected according to the equipment, chemical service and site conditions.

Engineering, Fabrication & Testing

Aegis Projects can provide an integrated engineering scope covering mechanical equipment, process piping, instrumentation, electrical systems and automation.

Depending on project requirements, services can include:

  • Chemical system engineering
  • Pump selection
  • Material compatibility assessment
  • Skid design
  • Piping design
  • 2D/3D equipment layout
  • Instrument selection
  • Electrical control panel integration
  • PLC programming
  • HMI development
  • Factory assembly
  • Functional testing
  • Factory Acceptance Testing (FAT)
  • Technical documentation
  • Installation support
  • Start-up and commissioning assistance
  • Operator training

Key Advantages

  • Complete chemical transfer solutions
  • Chemical metering and dosing systems
  • Chemical feed systems
  • Additive injection systems
  • Custom pump selection
  • Chemical-compatible material selection
  • PVC, CPVC, stainless steel and Alloy 20 options where suitable
  • PLC and HMI automation
  • Integrated instrumentation
  • Skid-mounted construction
  • Factory assembly and testing
  • Reduced site installation requirements
  • Simplified commissioning
  • Standalone or plant-integrated controls
  • Customized engineering for specific applications

Safety & Chemical Handling

Chemical transfer systems must be engineered according to the properties and hazards of the chemical being handled.

For corrosive, toxic, hazardous, flammable or reactive chemicals, appropriate provisions may include:

  • Chemical-compatible materials
  • Secondary containment
  • Leak detection
  • Pressure relief
  • Isolation valves
  • Emergency shutdown
  • Suitable ventilation
  • Hazardous-area equipment where required
  • Process interlocks
  • Operator protection
  • Appropriate drainage and venting

Final equipment selection, materials, operating parameters and safety provisions should be confirmed against the specific chemical composition, concentration, pressure, temperature, applicable regulations and project requirements.

Why Choose Aegis Projects?

Aegis Projects Technology provides integrated Chemical Transfer Systems, Chemical Metering Systems, Chemical Feed Systems and Additive Injection Systems for industrial and process applications.

By combining pumping equipment, chemical-compatible piping, instrumentation and automation, we can develop complete skid-mounted solutions tailored to the requirements of individual facilities.

Get a Customized Chemical Transfer Solution

Whether you require a chemical transfer skid, chemical metering system, chemical feed system, additive injection package or complete automated chemical handling skid, Aegis Projects can develop a solution around your process requirements.

Provide your chemical type, concentration, required flow rate, operating pressure, temperature and automation requirements to begin engineering your customized Chemical Transfer System.