Offshore Air & Gas Compressors

Reliable Air & Gas Compression Solutions for Offshore Applications

Aegis Projects Technology provides engineered air and gas compressor systems for offshore platforms, FPSO facilities, marine installations and other demanding oil & gas environments.

Offshore compression systems must operate reliably within challenging conditions involving limited space, harsh environments, high humidity, vibration, salt-laden atmosphere and demanding maintenance requirements. Aegis Projects can develop compact, skid-mounted and automated compressor packages according to the specific application.

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Description

Our Offshore Compressor Solutions

Offshore Air Compressors

Industrial air compressor packages can be configured for applications including:

  • Instrument air
  • Utility air
  • Service air
  • Pneumatic equipment
  • Equipment cleaning
  • Maintenance activities
  • Air-operated valves
  • Process support systems

Depending on the application, packages can incorporate compressors, air receivers, dryers, filtration, cooling, pressure regulation and automated controls.

Offshore Gas Compressors

Gas compression packages can be engineered for:

  • Natural gas compression
  • Fuel gas boosting
  • Process gas compression
  • Gas transfer
  • Gas gathering
  • Vapor recovery
  • Gas reinjection applications where applicable
  • Offshore gas handling

The compressor type and configuration are selected according to gas composition, flow, suction pressure, discharge pressure, temperature and compression requirements.

Packaged Offshore Compressor Skids

Aegis Projects can integrate the compressor and supporting equipment into a compact skid-mounted package.

A typical package may include:

  • Air or gas compressor
  • Electric motor or suitable drive
  • Suction filtration
  • Gas filtration
  • Intercoolers
  • Aftercoolers
  • Air dryers where required
  • Air receivers or buffer vessels
  • Gas knockout equipment where required
  • Piping
  • Isolation valves
  • Check valves
  • Pressure instruments
  • Temperature instruments
  • Safety relief devices
  • Electrical control panel
  • PLC
  • HMI
  • Emergency shutdown system
  • Skid frame

The final equipment configuration is developed according to the offshore facility and process requirements.

Offshore Fuel Gas Compression

Fuel gas compression systems can be used to provide gas at the pressure required by suitable offshore equipment and processes.

Potential applications include:

  • Fuel gas boosting
  • Gas pressure regulation
  • Gas conditioning
  • Fuel gas distribution
  • Gas filtration
  • Gas metering
  • Gas pressure control

The system can be integrated with existing offshore fuel-gas infrastructure and plant automation where required.

Offshore Instrument Air Systems

Reliable instrument air is essential for pneumatic control equipment and valves in many industrial facilities.

An instrument air package can incorporate:

  • Air compressor
  • Air receiver
  • Air dryer
  • Coalescing filters
  • Particulate filters
  • Pressure regulation
  • Dew-point monitoring where required
  • Automatic condensate management
  • Pressure instrumentation
  • PLC/HMI controls

The air-treatment configuration should be selected according to the required instrument-air quality and project specification.

Offshore Gas Compression Applications

Gas compressor packages can support applications such as:

  • Natural gas boosting
  • Fuel gas compression
  • Process gas compression
  • Gas transfer
  • Gas gathering
  • Vapor recovery
  • Gas pressure boosting
  • Offshore gas processing
  • Gas distribution within facilities

Specialized applications require detailed review of the gas composition and process conditions before equipment selection.

Compact & Space-Optimized Design

Offshore facilities have significant space and weight constraints. Aegis Projects can develop compressor packages around the available installation envelope.

Design considerations can include:

  • Compact skid footprint
  • Equipment accessibility
  • Maintenance clearance
  • Piping arrangement
  • Equipment weight
  • Lifting requirements
  • Modular construction
  • Transportation requirements
  • Offshore installation constraints
  • Environmental conditions

Where required, the package can be developed as a modular or packaged system for easier transportation and installation.

Offshore Automation & Controls

Compressor packages can be supplied with dedicated controls or integrated into the facility’s existing automation system.

Automation functions can include:

  • Automatic compressor start/stop
  • Pressure control
  • Temperature monitoring
  • Flow monitoring
  • Lubrication monitoring where applicable
  • Cooling-system monitoring
  • High-pressure shutdown
  • High-temperature shutdown
  • Low-pressure protection
  • Motor protection
  • Emergency shutdown
  • Alarm management
  • Equipment status monitoring
  • Remote monitoring or control where required

PLC and HMI systems can be configured according to the facility’s control architecture.

Offshore Environmental Considerations

Offshore compressor systems may require additional engineering consideration due to:

  • Salt-laden atmosphere
  • High humidity
  • Corrosive environment
  • Temperature variations
  • Vibration
  • Limited maintenance access
  • Space constraints
  • Hazardous-area requirements

Equipment materials, coatings, electrical equipment, instrumentation and enclosures should be selected according to the actual offshore environment and project specification.

Industries & Applications

Aegis Projects offshore compressor solutions can support:

  • Offshore oil & gas platforms
  • FPSO facilities
  • FSO facilities
  • Offshore gas processing
  • Marine energy facilities
  • Offshore production facilities
  • Gas gathering facilities
  • Petrochemical installations
  • Marine and shipboard applications
  • Other critical offshore infrastructure

Customized Offshore Compressor Engineering

Each offshore installation has different process and environmental requirements. Aegis Projects can engineer compressor packages according to:

  • Air or gas type
  • Gas composition
  • Required flow rate
  • Suction pressure
  • Discharge pressure
  • Operating temperature
  • Compression ratio
  • Required stages
  • Cooling requirements
  • Air quality requirements
  • Drive configuration
  • Hazardous-area classification
  • Skid dimensions
  • Weight limitations
  • Automation requirements

Final equipment selection should be confirmed through detailed project-specific engineering.

Engineering, Fabrication & Testing

Aegis Projects can provide an integrated engineering scope covering:

  • Compressor selection
  • Process engineering
  • Skid design
  • 2D/3D equipment layout
  • Process piping
  • Valve selection
  • Instrumentation
  • Electrical control panels
  • PLC programming
  • HMI development
  • Safety interlocks
  • Factory assembly
  • Functional testing
  • Factory Acceptance Testing (FAT)
  • Technical documentation
  • Installation support
  • Start-up and commissioning assistance

Key Advantages

  • Offshore air and gas compression solutions
  • Compact skid-mounted packages
  • Natural gas and process gas compression
  • Instrument and utility air systems
  • Fuel gas boosting
  • Automated compressor controls
  • PLC and HMI integration
  • Space-optimized engineering
  • Offshore environmental considerations
  • Integrated piping and instrumentation
  • Factory assembly and testing
  • Customized flow and pressure requirements
  • Installation and commissioning support

Safety & Offshore Engineering

Offshore compressor systems can involve high pressures, flammable gases and hazardous-area environments. Appropriate engineering controls may include pressure relief, emergency shutdown, gas detection, hazardous-area electrical equipment, suitable materials, ventilation, grounding and equipment protection.

Final compressor selection, materials, electrical classification, control systems and safety provisions should be confirmed against the actual gas or air service, operating conditions, offshore environmental conditions, applicable codes and project specifications.

Aegis Projects for Offshore Compression

Aegis Projects Technology provides engineered offshore air compressor packages, gas compressor skids, fuel gas booster systems, instrument air packages and industrial gas compression solutions.

From compact compressor skids to integrated automated compression packages, our systems can be engineered around the demanding requirements of offshore and marine facilities.

Offshore Air & Gas Compression Solutions

Provide your required gas or air type, flow rate, suction pressure, discharge pressure, temperature and installation requirements, and Aegis Projects can develop a customized offshore compression package for your application.