Oxygen & Nitrogen Separation

Industrial Oxygen & Nitrogen Generation and Separation Solutions

Aegis Projects Technology provides engineered solutions for oxygen and nitrogen separation, generation, compression, storage and distribution for industrial and process applications.

Oxygen and nitrogen are widely used across manufacturing, healthcare, chemical processing, metallurgy, food processing, oil & gas and other industries. Aegis Projects can support these applications with customized gas handling, compression, storage and process systems designed around the required gas purity, flow, pressure and operating conditions.

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Description

Our Oxygen & Nitrogen Solutions

Oxygen Separation & Generation Systems

Systems can be engineered for applications requiring an on-site or integrated oxygen supply.

Potential equipment packages include:

  • Oxygen separation systems
  • Oxygen generation packages
  • Oxygen compression systems
  • Oxygen booster compressor packages
  • Oxygen storage systems
  • Oxygen distribution systems
  • Oxygen pressure control systems
  • Gas filtration and treatment
  • Instrumentation and monitoring

Nitrogen Separation & Generation Systems

Aegis Projects can provide engineered solutions for nitrogen generation and separation applications.

Depending on the process, packages can incorporate:

  • Nitrogen separation systems
  • Nitrogen generation packages
  • Nitrogen compression systems
  • Nitrogen booster systems
  • Nitrogen storage
  • Nitrogen distribution systems
  • Pressure regulation
  • Gas filtration
  • Instrumentation and control

Gas Separation Technologies

Oxygen and nitrogen separation systems can be configured around the project-specific separation technology and process requirements.

Depending on the application, gas separation systems may be integrated with:

  • Separation equipment
  • Feed-air treatment
  • Gas purification
  • Gas compression
  • Gas storage
  • Pressure control
  • Flow measurement
  • Gas distribution
  • Automated controls

The appropriate separation technology and equipment configuration should be selected according to the required gas purity, capacity, pressure and application.

Oxygen & Nitrogen Compression

Where compressed gas is required, Aegis Projects can integrate industrial gas compressor and booster systems with oxygen or nitrogen generation packages.

Compression packages can include:

  • Gas compressor
  • Booster compressor
  • Electric motor or suitable drive
  • Gas filtration
  • Cooling systems
  • Pressure instrumentation
  • Temperature instrumentation
  • Relief protection
  • Isolation valves
  • Check valves
  • Control panel
  • PLC/HMI automation

Compressor selection must be based on the specific gas properties, required flow, suction pressure, discharge pressure and applicable safety requirements.

Gas Storage & Distribution

Generated oxygen and nitrogen can be integrated with storage and distribution systems according to the facility’s requirements.

Solutions may include:

  • High-pressure gas storage
  • Buffer vessels
  • Gas manifolds
  • Pressure regulation
  • Gas distribution piping
  • Flow measurement
  • Pressure monitoring
  • Isolation systems
  • Safety relief systems

The storage and distribution arrangement can be engineered according to the required gas capacity, pressure and site layout.

Automation & Process Controls

Aegis Projects can integrate oxygen and nitrogen systems with PLC-based automation and HMI controls.

Automation functions may include:

  • Automatic system start/stop
  • Gas pressure monitoring
  • Flow monitoring
  • Temperature monitoring
  • Purity monitoring where applicable
  • Compressor control
  • Storage pressure monitoring
  • Automatic sequencing
  • Alarm management
  • Equipment protection
  • Emergency shutdown
  • Local HMI operation
  • Plant automation integration

Applications

Oxygen and nitrogen separation and generation solutions can support a wide range of industries.

Manufacturing

  • Metal cutting
  • Metal fabrication
  • Industrial processing
  • Heat treatment
  • Manufacturing processes

Chemical & Petrochemical

  • Inert gas applications
  • Process gas supply
  • Chemical processing
  • Tank blanketing
  • Process support

Oil & Gas

  • Nitrogen purging
  • Inerting
  • Gas processing
  • Pipeline and equipment support
  • Pressure maintenance applications

Food & Beverage

  • Modified-atmosphere applications
  • Packaging support
  • Product preservation processes
  • Process gas supply

Healthcare & Medical

  • Oxygen generation and supply applications
  • Medical gas support systems
  • Oxygen compression and distribution

Final system configuration for medical applications must be designed and validated according to the applicable medical-gas requirements and project standards.

Metallurgy

  • Oxygen enrichment
  • Furnace applications
  • Metal processing
  • Heat treatment
  • Cutting and fabrication

Customized Oxygen & Nitrogen Systems

Aegis Projects can develop systems around the specific requirements of the facility, including:

  • Required gas
  • Gas purity
  • Required flow rate
  • Operating pressure
  • Storage pressure
  • Gas temperature
  • Required compression ratio
  • Gas consumption profile
  • Separation technology
  • Storage requirements
  • Distribution requirements
  • Automation requirements
  • Installation environment

The final equipment selection should be established through detailed process and application engineering.

Skid-Mounted Gas Systems

Where appropriate, separation, compression, instrumentation and supporting equipment can be integrated into skid-mounted packages.

A typical package can combine:

Gas Separation/Generation + Compression + Cooling + Instrumentation + Storage/Buffer + Controls

Skid-mounted construction can provide:

  • Compact installation
  • Factory assembly
  • Integrated piping
  • Centralized instrumentation
  • Reduced field fabrication
  • Simplified installation
  • Easier transportation
  • Faster commissioning

Engineering & Integration

Aegis Projects can provide an integrated engineering scope covering:

  • Process engineering
  • Gas system design
  • Compressor selection
  • Separation system integration
  • Skid design
  • Piping design
  • Instrumentation
  • Electrical panels
  • PLC programming
  • HMI development
  • Gas monitoring
  • Factory assembly
  • Functional testing
  • Factory Acceptance Testing (FAT)
  • Technical documentation
  • Installation support
  • Start-up and commissioning assistance

Key Advantages

  • Engineered oxygen and nitrogen solutions
  • Gas separation and generation integration
  • Gas compression and booster packages
  • Storage and distribution systems
  • Automated process control
  • PLC and HMI integration
  • Skid-mounted configurations
  • Customized flow and pressure requirements
  • Integrated instrumentation
  • Factory assembly and testing
  • Industrial gas handling expertise
  • Turnkey engineering and integration support

Safety & Gas Handling

Oxygen and nitrogen systems require careful engineering because oxygen supports combustion while compressed gases involve significant pressure-related hazards.

Depending on the application, system design may require consideration of:

  • Gas purity
  • Pressure ratings
  • Material compatibility
  • Oxygen-service requirements where applicable
  • Ventilation
  • Pressure relief
  • Emergency shutdown
  • Gas leakage detection where required
  • Electrical classification
  • Equipment cleanliness
  • Proper isolation and venting

Final materials, equipment selection, operating parameters and safety systems should be confirmed according to the specific gas service, pressure, purity, applicable standards and project requirements.

Aegis Projects for Oxygen & Nitrogen Applications

Aegis Projects Technology provides integrated oxygen and nitrogen separation, generation, compression, storage and distribution solutions for industrial and process applications.

From gas separation and generation to high-pressure compression, booster skids, storage and automated distribution, we can develop customized systems around the requirements of your facility.

Build Your Industrial Gas System

Share your required gas, purity, flow rate, operating pressure, storage requirements and application with Aegis Projects Technology to develop a customized Oxygen & Nitrogen Separation and Gas Handling Solution.