OXYGEN AND NITROGEN GAS SPERATION

PURITY COMES WITH THE BEST TECHNOLOGY

OXYGEN GAS PLANT

With the aid of specialized zeolite molecular sieves, oxygen is extracted from other gases—including nitrogen—after air is compressed. Two towers full of zeolite molecular sieves, which absorb nitrogen and then release waste, are used in this operation. The oxygen produced during the gas generation process is 85–94% pure. This mechanism switches to the opposite tower when nitrogen saturates in one tower, aiding in the ongoing production of oxygen. These can also be used medicinally to continuously supply oxygen. Our product line is renowned for its affordability since it reduces administrative workload and guarantees a consistent and dependable supply of oxygen.

PSA OXYGEN GAS PLANT

Using PSA (Pressure Swing Adsorption) technology, our oxygen gas plant guarantees a pure and constant supply of oxygen. With the use of this technology, we are able to create oxygen gas plants that are very cost-effective, low maintenance, and hassle-free in their production of the intended outcomes. Two absorption containers, each containing the most effective zeolite molecular sieves for nitrogen absorption, assist these generators in absorbing nitrogen. We are PSA Oxygen Gas Plant manufacturers and exporters.

Zeolite molecular sieves are used in the Oxygen Gas Generation Process to isolate oxygen from other gases, including nitrogen, after air is drawn from an air compressor. Two towers full of zeolite molecular sieves, which absorb nitrogen and then release waste, are used in this operation. 95% pure oxygen is produced. This mechanism switches to the opposite tower when nitrogen saturates in one tower, aiding in the ongoing production of oxygen.

IMPORTANT ELEMENTS

Complete Automation very system is built to operate without human supervision and automatically adapt the oxygen requirement.
Minimal Space Needed The plant is extremely small, assembled on skids, prefabricated, and provided straight from the factory thanks to its design and instrumentation.
Quick Start-Up: It takes just five minutes to get the required level of oxygen purity. Thus, these devices can be turned on and off in response to variations in oxygen demand.
Excellent Dependability Extremely dependable for continual oxygen purity and steady, uninterrupted operation. Plant availability is consistently greater than 99%.
Excellent Dependability It is anticipated that molecular sieves will last for ten years, or the whole life of an oxygen plant. Therefore, no replacement expenses.

USES

Glass industries for furnace enrichment; Paper and pulp industries for oxygen bleaching and delignification
metallurgical sectors for furnace oxygen enrichment
Chemical industry for incinerators and oxidation reactions
Treatment of Effluent Water and Waste Water Color and B & W Picture Tube/Glass Shell Industry Lamp/Compact Florescent Lamp Industry Brazing Use for Fish Farming LPG Enrichment Ozone Generation

VPSA OXYGEN GAS PLANT

Vacuum pressure swing adsorption, or VPSA The foundation of oxygen gas generators is a well-proven technology that uses a vacuum system for regeneration and zeolite molecular sieves (ZMS). Nitrogen molecules, which have a larger diameter than oxygen molecules, pass through the pores when ZMS is utilized in the VPSA process and are adsorbed. As a result, nitrogen is adsorbed and oxygen is restored. Low pressure during adsorption of nitrogen molecules makes the process effective and appropriate for greater flow rates. Vacuum pumps are used in the regeneration process of VPSA-based oxygen gas plants, ensuring total ZMS regeneration. Adsorbent material is cyclically fed with pressurized air to create the desired product and then regenerated by vacuum to extract waste gases from the process. This is known as adsorptive air separation.

Adsorbent material is alternatively exposed to air during the cyclic process of adsorptive air separation.

It consist three stage:

1. Purification: A blower system filters the ambient (inlet) air before it is lightly compressed.

2. Adsorption: To eliminate any moisture and CO2, the pre-treated air is put into a vessel with zeolites. The nitrogen is then adsorbed while oxygen exits the vessel through the outlet. The adsorption process is stopped before the zeolite's capacity for adsorption is depleted.

3. Desorption: Pressure reduction below the adsorption pressure regenerates the saturated zeolite, releasing the adsorbed gases. This is accomplished with a vacuum pump that runs dry. The ensuing waste gas is released into the atmosphere. The cycle continues after a surge tank is placed to ensure an oxygen supply that never stops.

IMPORTANT ELEMENTS

High levels of reliability are guaranteed for all VPSA systems thanks to many years of experience in plant design and production.
Complete Automation Every system is built to run continuously and automatically adapt the oxygen requirement.
Self-sufficient and inexpensive on-site production:
Weather or road transit have no effect on production.
Minimal power use
Reduced water injection
Reduced upkeep and operational expenses
in just five minutes, the system may reach the required level of oxygen purity. Thus, these devices can be turned on and off in response to variations in oxygen demand.
Elevated Dependability Extremely dependable for continual oxygen purity and steady, uninterrupted operation.
The anticipated lifespan of molecular sieves is around 15 years, or the entirety of

USES IN INDUSTRY

Oxygen is widely used in practically every industrial branch and in many different technological processes.
Oxygen enables the production of a high-temperature flame in welding torches, assuring high quality and rapid work performance in metal gas welding, cutting, and brazing.
Metal industry: Oxygen is widely used in the metal industry to produce ferrous and non-ferrous metals, which raises the burning temperature and greatly increases process efficiency.
Chemical and petrochemical industries: Oxygen is frequently employed in these sectors to oxidize raw materials and extract valuable chemical products such as vinyl chloride, ethylene oxide, propylene oxide, and nitric acid. Fish farming: The use of oxygen shortens the incubation time and increases the survival and fertility ratios. In addition to fish culture, oxygen is used in the development of prawns, crabs and mussels.
Glass industry: Oxygen is efficiently employed in glass furnaces to raise burning temperatures and enhance burning procedures.

MEDICAL OXYGEN GAS PLANT

For all of your medical demands, Medical Oxygen Plants are a dependable source for continuous production of medical-grade oxygen. When necessary, these internet generators can effortlessly meet both your peak demand and normal needs. We provide these solutions and customize them to meet your specific needs. If compressed air is available at your location, our generators can use it as the feed air if needed.

Additionally, our systems feature a fail-safe mechanism that, in the unlikely event that our system deviates from predetermined limitations, allows the oxygen supply to automatically transfer over to a backup cylinder supply. In order to execute corrective service, the maintenance staff is additionally informed of this condition by audible and visual system alarms.

Features

O2 after-cleaning, testing, and controlling cabinet with an O2 cleaning device is located after the N2 and O2 separation device. Control system and gadget for measuring temperature. dust removal, bacterial removal, and pressure stabilization to guarantee stable oxygen output that satisfies medical requirements
In just thirty minutes, users can obtain oxygen with the necessary flow capacity and purity by simply turning the start/stop button.
There are two line types available: single and double. When a user just needs a steady flow capacity, it is advised that they select a single line type; in cases when demand is unpredictable and occasionally exceeds extra peak levels, they should use double lines.

PLANT EQUIPMENT

Air Compressor
Air Cooling and Dryer Unit
PSA Oxygen Generator
Oxygen Tank
PLC Control Panel

APPLICATIONS:

The hospital oxygen center uses a pipe net to provide oxygen to patients on-site.
Filling into cylinders and delivered to final consumers

AEGIS PROJECTS TECHNOLOGY PVT .LTD

OXYGEN AND NITROGEN GAS SPERATION

PSA OXYGEN GAS PLANT

IMPORTANT ELEMENTS

USES

VPSA OXYGEN GAS PLANT

IMPORTANT ELEMENTS

USES IN INDUSTRY

MEDICAL OXYGEN GAS PLANT

PLANT EQUIPMENT

APPLICATIONS:

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